Filling Machines

The following are a few of the Filling Machines we offer, for more information, please fill in the request form below
DXGF 16-16-5

The DXGF 16-16-5 Tri-Block integrates rinsing, filling and capping on one machine. Counter-pressure filling technology is utilized to make this machine suitable for carbonated drinks.

Empty bottles are fed into the machine via an air conveyor. The bottles are separated and fed into a star-wheel.

A rinsing carousel grips bottles from the star-wheel and inverts them through 180º and a rinsing media (supplied by the customer) is sprayed into the bottles. The rinsing nozzles are specially designed to eliminate any dead corners inside the bottles during rinsing. After leaving the rinsing section, the bottles continue to move upside down for a while to drain excess water before reverting back into the upright position.

After rinsing, the clean bottles are transferred to the filling carousal via a transfer star-wheel. Bottles are pre-pressurized by the CO2 from inside the ring bowl where after the filling valve is opened and the product will flow into the bottle. The filling level is determined by the length of gas-return pipe. Different lengths of gas-return pipes can be used to achieve different filling levels.  A Sensor is used to detect that bottles are present and incorporates a no bottle no fill principle.

Bottles are transferred from filling section to the capping section via a transfer star-wheel. Caps are orientated in a Cap Unscrambler installed on the top of the Capping machine and fed down a Cap Chute to a Cap Feeding Plate. A Pick and Place system is being used and the capping chuck collects the caps from the capping plate and screws them onto the bottles. The capping system also incorporates a no bottle no cap facility. Adjustable magnetic torque heads are utilized to apply constant and precise torque to the screw caps. These torque heads are maintenance free.  A Cap Feeder feeds the Unscrambler with caps when required and is controlled by the machine’s PLC.

The machine is controlled by a PLC with touch screen. A variable speed drive controls the speed of the filling machine and is adjustable to suit requirements.

All material that has direct contact with the product is made of food grade ANSI 304 Stainless Steel.

Technical Specifications:

  • Capacity: 3500 BPH on Carbonated Water at 4°C for the 500ml PET bottle
  • Rinsing Nozzles: 16 pcs
  • Filling Valves: 16 pcs
  • Capping Chucks: 5 pcs
  • Filling Accuracy: < + 5 mm (level)
  • Bottle Size: d = 50 ~ 110 mm; Height = 150 – 320 mm
  • Caps: Plastic screw caps
  • Rinsing Water Pressure: 0.2-0.25 MPa (supplied by the customer)
  • Rinsing Water Consumption: 700L/Hour
  • Spraying Positions: 5
  • Dripping Positions: 2
  • Filling Pressure: 0.25-0.4 MPa (supplied by the customer)
  • Filling Temperature: 2 – 4 ºC (supplied by the customer)
  • Compressed Air: 0.6 MPa; 0.8 M³/min (supplied by the customer)
  • CO2 Consumption: 600g/h
  • Power Supply: 380VAC, 3 phase
  • Total Power: 3.5 KW
  • Weight: 3500 Kg
  • Dimension: 2850X2150X2700mm (LxWxH)
DXGF 24-24-6

 

The DXGF 24-24-8 Tri-Block integrates rinsing, filling and capping on one machine. Counter-pressure filling technology is utilized to make this machine suitable for carbonated drinks.

Empty bottles are fed into the machine via an air conveyor. The bottles are separated and fed into a star-wheel.

A rinsing carousel grips bottles from the star-wheel and inverts them through 180º and a rinsing media (supplied by the customer) is sprayed into the bottles. The rinsing nozzles are specially designed to eliminate any dead corners inside the bottles during rinsing. After leaving the rinsing section, the bottles continue to move upside down for a while to drain excess water before reverting back into the upright position.

After rinsing, the clean bottles are transferred to the filling carousal via a transfer star-wheel. Bottles are pre-pressurized by the CO2 from inside the ring bowl where after the filling valve is opened and the product will flow into the bottle. The filling level is determined by the length of gas-return pipe. Different lengths of gas-return pipes can be used to achieve different filling levels.  A Sensor is used to detect that bottles are present and incorporates a no bottle no fill principle.

Bottles are transferred from filling section to the capping section via a transfer star-wheel. Caps are orientated in a Cap Unscrambler installed on the top of the Capping machine and fed down a Cap Chute to a Cap Feeding Plate. A Pick and Place system is being used and the capping chuck collects the caps from the capping plate and screws them onto the bottles. The capping system also incorporates a no bottle no cap facility. Adjustable magnetic torque heads are utilized to apply constant and precise torque to the screw caps. These torque heads are maintenance free.  A Cap Feeder feeds the Unscrambler with caps when required and is controlled by the machine’s PLC.

The machine is controlled by a PLC with touch screen. A variable speed drive controls the speed of the filling machine and is adjustable to suit requirements.

All material that has direct contact with the product is made of food grade ANSI 304 Stainless Steel.

Technical Specifications:

  • Capacity: 5000 BPH on Carbonated Water at 4°C for the 350ml PET bottle
  • Rinsing Nozzles: 24 pcs
  • Filling Valves: 24 pcs
  • Capping Chucks: 8 pcs
  • Filling Accuracy: < + 5 mm (level)
  • Bottle Size: d = 50 ~ 110 mm; Height = 150 – 320 mm
  • Caps: Plastic screw caps
  • Rinsing Water Pressure: 0.2-0.25 MPa (supplied by the customer)
  • Rinsing Water Consumption: 1000 Kg/Hour
  • Spraying Positions: 5
  • Dripping Positions: 2
  • Filling Pressure: 0.25-0.4 MPa (supplied by the customer)
  • Filling Temperature: 2 – 4 ºC (supplied by the customer)
  • Compressed Air: 0.6 MPa; 1 M³/min (supplied by the customer)
  • CO2 Consumption: 600g/h
  • Power Supply: 380VAC, 3 phase
  • Total Power: 2.2 KW
  • Weight: 4800 Kg
  • Dimension: 3290X2780X2800mm (LxWxH)
300 Litres per hour Manual Carbonated Water Filling System

The Manual two head carbonated water filling system consists of two water chillers that can each chill 150l/h water from ± 20?C to 4?C, a 300 litres per hour LANCER carbonator that is able to carbonate to a CO2 concentration of 3.5 Volume ratio @ 300l/h and two manually operated filling taps mounted on a stainless steel stand.

Four Head Piston Filler

The four head piston filler is a fully automatic machine, which fills a pre-select amount of product into a container.  Standard Cylinders can fill from 100ml to 1000ml. Larger cylinders are available on request.  The filling accuracy, product being filled and the container size will determine the correct size cylinder to be used. 

The machine is manufactured entirely in stainless steel and non-ferrous materials. 

The bottles enter the machine on a conveyor; a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line. The filling operation then starts to the pre-set stroke.  Each filling nozzle is fitted with its own positive shut off valve, which shuts off the product flow once filling is completed and prevents excess dripping. The machine is fitted with a diving system. 

A product hopper tank is supplied with the machine and is pneumatically controlled by means of either a modulating valve or probe or level switch.

  • PLC Controlled
  • Fully automatic
  • Positive shut off valves
  • Filling speed depends on size of container / bottles and viscosity of liquid/product
Carbonator

 

Technical Data:

  • Capacity: 3000 L/H
  • CO2 Concentration:  CO2:H2O < 3.5  (Volume ratio)
  • Entrance Temperature of water: 0?4°C (Chiller should be supplied by the customer)
  • Entrance Pressure of water: 1?6 Bar
  • Entrance Pressure of CO2 : 7?8 Bar (Supplied by customer)
  • CO2 pure degree: >99.9% (Supplied by customer)
  • Carbonating tank operation pressure: 1?6 Bar
  • Electric power:  3KW
  • Dimension: 1500L×1200W×1900Hmm
  • Weight:  750 Kg
Up to a 12 Head PC Pump Filler

A 12 head PC pump filler is a fully automatic machine which fills a pre-select amount of product into a container. PC pumps are sized to suit your product viscosity and size of solids in suspense.

The bottles enter the machine on a conveyor (not included); a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line. The filling operation then starts to the pre-set count.  Each filling nozzle is fitted with its own positive shut off valve, which shuts off the product flow once filling is completed and prevents excess dripping. The machine is fitted with a short stroke diving system. A Drip Tray can be added to alleviate dripping on the filled containers.

A product hopper tank is supplied with the machine, which is pneumatically controlled by means of modulating valve or probe or mercury switch.

For the 12 Head option the 6 PC Pumps are used but while the filling cycle is completed on the one side and bottles exit the filling area, the filling cycle is already started at the rear 6 heads. Filling cycles alternate between the two 6 Head filling banks that is mounted back to back and using the same 6 pumps.

  • PLC Controlled
  • Fully automatic
  • Positive shut off valves
  • Filling speed depends on size of container / bottles and viscosity of liquid/product
Single head Piston Filler

This is a filler which fills a pre-select amount of product into a container. The machine is manufactured entirely in stainless steel and non-ferrous materials.

The filling operation starts by manually switching on the machine where after the machine start with a reciprocating filling action.  The speed of fill is adjusted by setting the flow control valve on the pneumatic piston.

Filling speed depends on size of container / bottles and viscosity of liquid/product.

4 Head Table Top Pneumatic Gravity Filler

The hopper of the pneumatic gravity filler is fitted with 4 light action filling valves, which operate under gravity. The liquid level in the product hopper is controlled by means of a float ball valve. 

The filling machine is manufactured entirely from stainless steel and non-ferrous metals and is custom-built and tested at our plant in accordance with your requirements. 

The containers are placed onto the Pneumatic lifting filling platforms by hand. The valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled by adding or removing valve spacers.   The valves fill to a constant level measured from the top of the bottle.

Different bottle sizes can be handled without any adjustments as long as the bottle neck sizes are the same. 

With this system, a constant filling volume is obtained over the whole filling range.

Filling speed is dependent on product viscosity and operator efficiency.

A stainless steel stand can be ordered as an optional exstra.

6 Head Automatic Gravity Feed Filler

The automatic gravity feed filler is controlled by a PLC and the filling cycle is controlled by time.  Valves are actuated by the containers and therefore have a built in no bottle, no fill function.

The target level in each bottle can be individually controlled. The valves fill to a constant level measured from the top of the bottle. Bottles enter the machine on a conveyor and a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line.

The machine is fitted with a short stroke diving system. The liquid level in the product hopper is controlled by means of a float ball valve.  

The filling machine is manufactured entirely from stainless steel and non-ferrous metals.

Head Table Top Pneumatic Gravity Filler

The hopper of the pneumatic gravity filler is fitted with 2 light action filling valves, which operate under gravity. The liquid level in the product hopper is controlled by means of a float ball valve. 

The filling machine is manufactured entirely from stainless steel and non-ferrous metals and is custom-built and tested at our plant in accordance with your requirements. 

The containers are placed onto the Pneumatic lifting filling platforms by hand. The valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled by adding or removing valve spacers.   The valves fill to a constant level measured from the top of the bottle.

Different bottle sizes can be handled without any adjustments as long as the bottle neck sizes are the same. 

With this system, a constant filling volume is obtained over the whole filling range.

Filling speed is dependent on product viscosity and operator efficiency.

XGF16-16-5

The XGF 16-16-5 Tri-Block integrates rinsing, filling and capping on one machine. It is suitable for bottling non-carbonated beverages.

Empty bottles can be fed into the machine via either slat-belt conveyor or air conveyor. A Bottle Intake Worm separates the bottles and feeds them into a star-wheel.

A rinsing carousel grips bottles from the star-wheel and inverts them through 180º and a rinsing media (supplied by the customer) is sprayed into the bottles. The rinsing nozzles are specially designed to eliminate any dead corners inside the bottles during rinsing. After leaving the rinsing section, the bottles continue to move upside down for a while to drain excess water before reverting back into the upright position.

The clean bottles are passed to the filling carousel via a transit star-wheel. Gravity-filling is used to fill the product into the bottles. Different filling levels can be obtained by adding or removing spacers on the filling vales. After filling the bottles are transferred to the capping section.

Adjustable magnetic torque heads are utilized to apply constant and precise torque to the screw caps. These torque heads are maintenance free and prevent damage to caps. Caps are orientated in a Cap Unscrambler installed on the top of the Capping machine and fed down a Cap Chute to a Cap Feeding Plate. A Pick and Place system is being used and the capping chuck collects the caps from the capping plate and screws them onto the bottles. A no bottle no cap system is incorporated as a standard. An Optional Cap Elevator can be used to feed caps to the Cap Unscrambler. The Cap Elevator is controlled by the machine’s PLC. Sports Caps can also be handled by adjusting the Cap Chute and use some Change Parts.

The machine is controlled by a PLC and touch screen. The production speed of the machine is adjustable.

All material that has direct contact with the product is made of food grade ANSI 304 Stainless Steel.

XGF 16-16-5 Technical Specifications:

  • Capacity: 5000 bottles per hour on the 500ml PET bottles
  • Rinsing Nozzles: 16 pcs
  • Filling Valves: 16 pcs
  • Capping Heads: 5 pcs
  • Filling Accuracy: < + 5 mm (level)
  • Bottle Size: d = 50 ~ 100 mm; Height = 150 – 320 mm
  • Caps: Plastic screw caps
  • Rinsing Water Pressure: 0.2-0.25 MPa (to be supplied by the customer)
  • Rinsing Water Consumption: 600 Kg/Hour (to be supplied by the customer)
  • Spraying Positions: 5
  • Dripping Positions: 3
  • Compressed Air: 0.4 MPa; 0.3 M³/h
  • Total Power: 5.0 KW
  • Weight: 4,200 Kg
  • Dimension: 2850X2150X2750mm (LxWXH)
 
   
   
 

Call Us: +27 (31) 764 5747

Email: sean@seagle.co.za


Email: geoff@seagle.co.za

 

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